SILNIK 3,2 V6

WYMIANA LEWEJ USZCZELKI GŁOWICY

1. If removed, install the Engine Coolant Temperature (ECT) sensor (2) and tighten to the proper 

 
1. If removed, install the ignition coil capacitor and the engine wire harness retainer bracket and tighten to the proper 
   

   CAUTION:

   The cylinder head bolts are tightened using a torque plus angle procedure. The bolts must be examined BEFORE reuse. If the threads are necked down the bolts must be replaced.

   
   
   

   NOTE:

   Typical cylinder head bolt shown.

 
1. Check cylinder head bolts for necking by holding a scale or straight edge against the threads. If all of the threads do not contact the scale (2) the bolt must be replaced.
   
   
   
   

   NOTE:

   Right head gasket shown, left head gasket similar.

   CAUTION:

   When cleaning cylinder head and cylinder block surfaces, DO NOT use a metal scraper because the surfaces could be cut or ground. Use ONLY a wooden or plastic scraper.

 
1. Clean and prepare the gasket sealing surfaces of the cylinder head and block 

   CAUTION:

   Non-compressible debris such as oil, coolant or RTV sealants that are not removed from bolt holes can cause the aluminum casting to crack when tightening the bolts.

 
1. Clean out the cylinder head bolt holes in the engine block.

   WARNING:

   The multi-layered steel head gaskets have very sharp edges that could cause personal injury if not handled carefully.

   CAUTION:

   The installation of the cylinder head gaskets are not interchangeable between the left and right cylinder heads. They are clearly marked (3) with "R" for right and "L" for left. They must be applied on a dry surface, without the use of any adhesives.

 
1. Position the new cylinder head gasket (1) on the locating dowels (2).
   
   

 
1. Using care, position the cylinder head onto the engine block.
   
   

   NOTE:

   Do not apply any oil to the bolt threads.

 
1. Install the eight head bolts finger tight.

 
1. Tighten the cylinder head bolts in the sequence shown, following this 9 step torque plus angle method. The torque sequence must be used for each step. Tighten according to the following torque values:
   • Step 1: All to 30 N·m (22 ft. lbs.)
   • Step 2: All to 45 N·m (33 ft. lbs.)
   • Step 3: Re-tighten all to 45 N·m (33 ft. lbs.)
   • Step 4: All + 125° Turn (optional angle if 125° rotation cannot be accomplished in one motion; tighten all by turning 35° followed by tightening all by turning 90°) Do not use a torque wrench for this step.
   • Step 5: Loosen all fasteners in reverse of sequence shown
   • Step 6: All to 30 N·m (22 ft. lbs.)
   • Step 7: All to 45 N·m (33 ft. lbs.)
   • Step 8: Re-tighten all to 45 N·m (33 ft. lbs.)
   • Step 9: All + 130° Turn (optional angle if 130° rotation cannot be accomplished in one motion; tighten all by turning 40° followed by tightening all by turning 90°) Do not use a torque wrench for this step.
   
   
   

   NOTE:

   For engine builds using a new block follow steps 1–9. For engine re-builds (reuse block) follow step 6–9.

   
   
   
   

   NOTE:

   If the hydraulic lifters are being reused, reassemble them into their original locations.

 
1. If removed, install the hydraulic lifters 
   
   

   NOTE:

   If the rocker arms are being reused, reassemble them into their original locations.

   CAUTION:

   Do not rotate the camshafts more than a few degrees independently of the crankshaft. Valve to piston contact could occur resulting in possible valve damage. If the camshafts need to be rotated more than a few degrees, first move the pistons away from the cylinder heads by rotating the crankshaft counterclockwise to a position 30° before-top-dead-center. Once the camshafts are returned to their top-dead-center position, rotate the crankshaft clockwise to return the crankshaft to top-dead-center.

 
1. Install the rocker arms and camshafts 
   

 
1. Install the LH cam chain guide (2) with two bolts (4). Tighten the bolts to the proper 

 
1. Install the LH cam chain tensioner (5) to the cylinder head with two bolts (6). Tighten the bolts to the proper

 
1. Reset the LH cam chain tensioner (5) by lifting the pawl (3), pushing back the piston and installing Tensioner Pin 

 
1. Install the LH tensioner arm (1).
   
   

 
1. Press the LH intake cam phaser onto the intake camshaft. Install and hand tighten the oil control valve.

   CAUTION:

   Always reinstall timing chains so that they maintain the same direction of rotation. Inverting a previously run chain on a previously run sprocket will result in excessive wear to both the chain and sprocket.

 
1. Drape the left side cam chain over the LH intake cam phaser and onto the idler sprocket (1) so that the arrow (3) is aligned with the plated link (2) on the cam chain.
   
   

 
1. While maintaining this alignment, route the cam chain around the exhaust and intake cam phasers so that the plated links (2) are aligned with the phaser timing marks (1, 3). Position the cam phasers so that the arrows (4) point toward each other and are parallel to the valve cover sealing surface. Press the exhaust cam phaser onto the exhaust cam, install and hand tighten the oil control valve.
   
   
   
   

   NOTE:

   Minor rotation of a camshaft (a few degrees) may be required to install the camshaft phaser or phaser lock.

 
1. Install the LH Camshaft Phaser Lock(1) and tighten the oil control valves (2, 3) to the proper 
   
   

 
1. Remove the LH Camshaft Phaser Lock.

 
1. Remove the Tensioner Pin  (1) from the LH cam chain tensioner.

 
1. Rotate the crankshaft clockwise two complete revolutions stopping when the dimple (4) on the crankshaft is aligned the with the block/bearing cap junction (5).

 
1. While maintaining this alignment, verify that the arrows on the left side cam phasers (2) point toward each other and are parallel to the valve cover sealing surface (3) and that the right side cam phaser arrows (7) point away from each other and the scribe lines (9) are parallel to the valve cover sealing surface (8).
   
   

 
1. There should be 12 chain pins (2) between the exhaust cam phaser triangle marking (1) and the intake cam phaser circle marking (3).

 
1. If the engine timing is not correct, loosen the timing chain by resetting the cam chain tensioner and repeat the camshaft alignment procedure.

 
1. Install the generator 

 
1. Install the engine timing cover

 
1. Install the spark plugs 
   
   

 
1. Connect the main harness to the engine oil pressure/temperature harness (2) at the rear of the left cylinder head.

 
1. Connect the main harness to the engine injection/ignition harness (1) at the rear of the left cylinder head.
   
   

 
1. Connect the ignition coil capacitor harness connector (1).
   
   

 
1. Connect the Engine Coolant Temperature (ECT) sensor harness connector (1).
   
   

 
1. Install the bolt (2) that secures the oil indicator tube (1) to the cylinder head and tighten to the proper 

 
1. Install the catalytic converter to the cylinder head 

 
1. Install the lower and upper intake manifolds and insulator

 
1. Install the Powertrain Control Module (PCM) 

 
1. Install the air resonator 

 
1. Install the air cleaner body 

 
1. Evacuate and charge the A/C system 
   
   

 
1. Install the engine cover (1) to the mounting posts (2).

 
1. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level 

 
1. Fill the cooling system

 
1. Raise and support the vehicle 

 
1. Install the belly pan 

 
1. Lower the vehicle.

 
1. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.

 
1. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level

WYMIANA PRAWEJ USZCZELKI GŁOWICY

1. If removed, install the ignition coil capacitor (1). Tighten the bolt (2) to the proper
   
   

   CAUTION:

   The cylinder head bolts are tightened using a torque plus angle procedure. The bolts must be examined BEFORE reuse. If the threads are necked down the bolts must be replaced.

   
   
   

   NOTE:

   Typical cylinder head bolt shown.

 
1. Check cylinder head bolts for necking by holding a scale or straight edge against the threads. If all the threads do not contact the scale (2) the bolt must be replaced.
   
   

   CAUTION:

   When cleaning cylinder head and cylinder block surfaces, DO NOT use a metal scraper because the surfaces could be cut or ground. Use ONLY a wooden or plastic scraper.

 
1. Clean and prepare the gasket sealing surfaces of the cylinder head and block 

   CAUTION:

   Non-compressible debris such as oil, coolant or RTV sealants that are not removed from bolt holes can cause the aluminum casting to crack when tightening the bolts.

 
1. Clean out the cylinder head bolt holes in the engine block.

   WARNING:

   The multi-layered steel head gaskets have very sharp edges that could cause personal injury if not handled carefully.

   CAUTION:

   The installation of the cylinder head gaskets are not interchangeable between the left and right cylinder heads. They are clearly marked (3) with "R" for right and "L" for left. They must be applied on a dry surface, without the use of any adhesives.

 
1. Position the new cylinder head gasket (1) on the locating dowels (2).
   
   

 
1. Position the cylinder head onto the cylinder block.
   
   

   NOTE:

   Do not apply any oil to the bolt threads.

 
1. Install the eight head bolts finger tight.

 
1. Tighten the cylinder head bolts in the sequence shown, following this 9 step torque plus angle method. The torque sequence must be used for each step. Tighten according to the following torque values:
   • Step 1: All to 30 N⋅m (22 ft. lbs.)
   • Step 2: All to 45 N⋅m (33 ft. lbs.)
   • Step 3: Re-tighten all to 45 N⋅m (33 ft. lbs.)
   • Step 4: All + 125° Turn (optional angle if 125° rotation cannot be accomplished in one motion; tighten all by turning 35° followed by tightening all by turning 90°) Do not use a torque wrench for this step.
   • Step 5: Loosen all fasteners in reverse of sequence shown
   • Step 6: All to 30 N⋅m (22 ft. lbs.)
   • Step 7: All to 45 N⋅m (33 ft. lbs.)
   • Step 8: Re-tighten all to 45 N⋅m (33 ft. lbs.)
   • Step 9: All + 130° Turn (optional angle if 130° rotation cannot be accomplished in one motion; tighten all by turning 40° followed by tightening all by turning 90°) Do not use a torque wrench for this step.
   
   
   

   NOTE:

   For engine builds using a new block follow steps 1-9. For engine re-builds (reuse block) follow step 6-9.

   
   
   
   

   NOTE:

   If the hydraulic lifters are being reused, reassemble them into their original locations.

 
1. If removed, install the hydraulic lifters
   
   

   NOTE:

   If the rocker arms are being reused, reassemble them into their original locations.

   CAUTION:

   Do not rotate the camshafts more than a few degrees independently of the crankshaft. Valve to piston contact could occur resulting in possible valve damage. If the camshafts need to be rotated more than a few degrees, first move the pistons away from the cylinder heads by rotating the crankshaft counterclockwise to a position 30° before-top-dead-center. Once the camshafts are returned to their top-dead-center position, rotate the crankshaft clockwise to return the crankshaft to top-dead-center.

 
1. Install the rocker arms and camshafts
   

 
1. Install the RH cam chain guide (1) with three bolts (2). Tighten the bolts to the proper

 
1. Install the RH cam chain tensioner (3) to the engine block with two bolts (4). Tighten the bolts to the proper

 
1. Reset the RH cam chain tensioner (3) by pushing back the tensioner piston and installing Tensioner Pin(5).

 
1. Install the RH tensioner arm (6).
   
   

 
1. Press the RH exhaust cam phaser onto the exhaust camshaft. Install and hand tighten the oil control valve.

   CAUTION:

   Always reinstall timing chains so that they maintain the same direction of rotation. Inverting a previously run chain on a previously run sprocket will result in excessive wear to both the chain and sprocket.

 
1. Drape the right side cam chain over the RH exhaust cam phaser and onto the idler sprocket (1) so that the dimple (2) is aligned with the plated link (3) on the cam chain.
   
   

 
1. While maintaining this alignment, route the cam chain around the exhaust and intake cam phasers so that the plated links are aligned with the phaser timing marks (2, 4). Position the cam phasers so that the scribe lines (3) are parallel to the valve cover sealing surface. Press the intake cam phaser onto the intake cam, install and hand tighten the oil control valve.
   
   
   
   

   NOTE:

   Minor rotation of a camshaft (a few degrees) may be required to install the camshaft phaser or phaser lock.

 
1. Install the RH Camshaft Phaser Lock (1) and tighten the oil control valves (2, 3) to the proper
   
   

 
1. Remove the RH Camshaft Phaser Lock.

 
1. Remove the Tensioner Pin(6) from the RH cam chain tensioner.

 
1. Rotate the crankshaft clockwise two complete revolutions stopping when the dimple (4) on the crankshaft is aligned the with the block/bearing cap junction (5).

 
1. While maintaining this alignment, verify that the arrows on the left side cam phasers (2) point toward each other and are parallel to the valve cover sealing surface (3) and that the right side cam phaser arrows (7) point away from each other and the scribe lines (9) are parallel to the valve cover sealing surface (8).
   
   

 
1. There should be 12 chain pins (2) between the exhaust cam phaser triangle marking (1) and the intake cam phaser circle marking (3).

 
1. If the engine timing is not correct, loosen the timing chain by resetting the right side cam chain tensioner and repeat the camshaft alignment procedure.

 
1. Install the engine timing cover

 
1. Install the spark plugs

 
1. Install the upper intake manifold support bracket with the stud bolt hand tight.

 
1. Engage the wire harness retainer (3) from the intake manifold support bracket.
   

 
1. Connect the ignition coil capacitor harness connector (1).

 
1. Install the catalytic converter to the cylinder head 

 
1. Install the upper and lower intake manifolds and insulator 

 
1. Install the resonator

 
1. Install the air cleaner body

 
1. Evacuate and charge the A/C system 
   
   

 
1. Install the engine cover (1) to the mounting posts (2).

 
1. If removed, install the oil filter and fill the engine crankcase with the proper oil to the correct level 

 
1. Fill the cooling system 

 
1. Raise and support the vehicle 

 
1. Install the belly pan 

 
1. Lower the vehicle.

 
1. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector.

 
1. Run the engine until it reaches normal operating temperature. Check cooling system for correct fluid level