SILNIK 2,2 MJD

1. Clean the old gasket from the cylinder head and engine block

 
1. 
   

   Cylinder Head	Value
   Engine cylinder head lower surface flatness	0.1 mm (0.004 in.)
   Cylinder head nominal height	107 +/- 0.05

   Check that the flatness of the cylinder head lower surface corresponds to the recommended values.
   
   

   NOTE:

   The locating dowel pins between the engine block and cylinder head are shorter (12.5 mm) than the dowel pins between the cylinder head and the camshaft housing. Take great care not to reverse them as this could impair engine operation.

 
1. If removed, install the engine block dowel pins.

 
1. Use a NEW gasket that is the same thickness as the one removed. If this is not the case, the thickness of the new cylinder head gasket must be determined by checking piston protrusion

 
1. Position the first cylinder at TDC; rotate the crankshaft a further two teeth of the toothed drive pulley to lower the pistons, thereby preventing any resistance of the valves whilst fitting the cylinder head.
   
   

 
1. Install the cylinder head gasket (1).
   
   
   
   

   NOTE:

   Do not reuse the cylinder head bolts more than four times because they undergo permanent lengthening whenever they are tightened. If the previous tightening torque is unknown, a replacement is necessary.

 
1. Install the cylinder head (2) onto the engine block and tighten the bolts (1) finger tight.
   
   

 
1. Tighten the cylinder head bolts in the following order shown to:
   1. Tighten the bolts to 62 N·m (46 ft. lbs.).
   
   
    
   1. Tighten the bolts to 69 N·m (51 ft. lbs.).
   
   
    
   1. Tighten the bolts an additional 90° turn.
   
   
    
   1. Tighten the bolts an additional 90° turn.
   
   
    
   1. Tighten the bolts an additional 90° turn.
   
   
    
   
   

 
1. Install the power steering pump support bracket. Tighten the bolts to the proper

 
1. Install the fuel injection pump and mounting bracket (2) to the cylinder head. Tighten the bolt (1) to the proper
   
   

 
1. Install the oil dipstick tube (1). Tighten the bolt (2) to the proper
   
   

 
1. Install the upper radiator (2) hose at engine. Using the lock the clamp (1).

 
1. Install the EGR cooler manifold 

 
1. Install the exhaust manifold

 
1. Install the intake manifold
   
   
   
   

   NOTE:

   Install the lifters and rocker arm into the original location as noted from removal.

 
1. Install all the lifters (3) and rocker arms (1) back into their original location.

 
1. Install the cylinder head cover

 
1. Fill the cooling system

 
1. Install a NEW oil filter and fill with oil

 
1. Install the air cleaner body

 
1. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.

 
1. Start the engine and check for leaks.

TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA

ENGINE BLOCK

CYLINDER HEAD

FRONT ENGINE

REAR ENGINE

TURBOCHARGER

ENGINE MOUNTS