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PRODUKT NIEDOSTĘPNY
Indeks towaru: SILNIK 2,0 MJD
Realizacja zamówienia: 24

WYMIANA USZCZELKI GŁOWICY SILNIK 2,0 TD (EBS) 2016-


NOTE:

If piston or connecting rods have been replaced, measure piston projection to ensure proper head gasket selection.

    1. Clean the old gasket from the cylinder head and engine block

       

Cylinder Head

Value

Engine cylinder head lower surface flatness

0.1 mm (0.004 in.)

Cylinder head nominal height

107 +/- 0.05

Check that the flatness of the cylinder head lower surface corresponds to the recommended values.

NOTE:

The locating dowel pins between the engine block and cylinder head are shorter (12.5 mm) than the dowel pins between the cylinder head and the camshaft housing. Take great care not to reverse them as this could impair engine operation.

       
    1. If removed, install the engine block dowel pins.

       
    1. Use a NEW gasket that is the same thickness as the one removed. If this is not the case, the thickness of the new cylinder head gasket must be determined by checking piston protrusion

       
    1. Position the first cylinder at TDC; rotate the crankshaft a further two teeth of the toothed drive pulley to lower the pistons, thereby preventing any resistance of the valves whilst fitting the cylinder head.

       
    1. Install the cylinder head gasket (1).


      NOTE:

      Do not reuse the cylinder head bolts more than four times because they undergo permanent lengthening whenever they are tightened. If the previous tightening torque is unknown, a replacement is necessary.

       
    1. Install the cylinder head (2) onto the engine block and tighten the bolts (1) finger tight.

       
    1. Tighten the cylinder head bolts in the following order shown to:

        1. Tighten the bolts to 62 N·m (46 ft. lbs.).

           
        1. Tighten the bolts to 69 N·m (51 ft. lbs.).

           
        1. Tighten the bolts an additional 90° turn.

           
        1. Tighten the bolts an additional 90° turn.

           
        1. Tighten the bolts an additional 90° turn.

         

       
    1. Install the power steering pump support bracket. Tighten the bolts to the proper

       
    1. Install the fuel injection pump and mounting bracket (2) to the cylinder head. Tighten the bolt (1) to the proper 

       
    1. Install the oil dipstick tube (1). Tighten the bolt (2) to the proper

       
    1. Install the upper radiator (2) hose at engine. Using the lock the clamp (1).

       
    1. Install the EGR cooler manifold

       
    1. Install the exhaust manifold 

       
    1. Install the intake manifold


      NOTE:

      Install the lifters and rocker arm into the original location as noted from removal.

       
    1. Install all the lifters (3) and rocker arms (1) back into their original location.

       
    1. Install the cylinder head cover 

       
    1. Fill the cooling system 

       
    1. Install a NEW oil filter and fill with oil

       
    1. Install the air cleaner body

       
    1. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.

     
    1. Start the engine and check for leaks.

       

      TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA


      ENGINE BLOCK

      DESCRIPTIONS

      N⋅m

      In. Lbs.

      Ft. Lbs.

      COMMENT

      A/C Compressor Bolts

      25

      —

      18

      		  

      A/C Compressor Bracket Bolts

      45

      —

      33

      		  

      Balance Shaft Module Bolts

      20

      177

      —

      		  

      Connecting Rod Caps Bolts

      25 + 60°

      18 + 60°

      —

      		  

      Crankcase Vent (CCV) Tube Bolt

      9

      —

      80

      		  

      Crankshaft Bearing Caps Bolts

      25 + 100°

      18 + 100°

      —

      		  

      Crankshaft Position Sensor Bolt

      9

      —

      80

      		  

      Dipstick Tube Bolt (head)

      11

      97

      —

      		  

      Dipstick Tube Bolt (sump)

      9

      80

      —

      		  

      Generator Bolts

      70

      —

      52

      		  

      Generator Bracket Bolts

      70

      —

      52

      		  

      Generator B+ Cable Nut

      10

      89

      —

      		  

      Ground Cable Nut (starter).

      10

      89

      —

      		  

      Ground Cable (MTX transmission)

      20

      177

      —

      		  

      Ground Cable (AWD/ATX transmission)

      24

      —

      18

      		  

      Oil Cooler Bolts

      30

      —

      22

      		  

      Oil Drain Plug

      25

      —

      18

      		  

      Oil Filter Cap

      25

      —

      18

      		  

      Oil Filter Housing Bolts

      30

      —

      22

      		  

      Oil Pan Bolts (M6)

      8

      71

      —

      		  

      Oil Pan Bolts (M8)

      25

      —

      18

      		  

      Oil Pan-to-Transmission Bolts

      55

      —

      41

      		  

      Oil Pressure Regulator Bolt

      25

      —

      18

      		  

      Oil Pressure Sensor

      23

      —

      17

      		  

      Starter Bolts

      24

      —

      18

      		  

      Starter B + Cable Nut

      10

      89

      —

      		  

      Windage Tray bolts

      11

      97

      —

      		  

      CYLINDER HEAD

      DESCRIPTION

      N⋅m

      Ft. Lbs.

      In. Lbs.

      COMMENT

      Camshaft Sprocket Bolt

      30 + 40°

      22 + 40°

      —

      		  

      Camshaft Housing Plug

      15

      —

      133

      		  

      Camshaft Housing Bolt

      25

      18

      —

      		  

      Camshaft Position Sensor Bolt

      9

      —

      80

      		  

      Camshaft Sprocket Bolt

      30 + 40°

      22 + 40°

      —

      		  

      Cylinder Head Bolts

      		  

      Cylinder Head Cover Bolts

      25

      18

      —

      		  

      Exhaust Manifold Nuts

      21

      15

      —

      		  

      Fuel Injection Pump Mounting Bracket Bolt

      25

      18

      —

      		  

      Intake Manifold Fasteners

      25

      18

      —

      		  

      Thermostat Bolts

      25

      18

      —

      		  

      Vacuum Pump Bolts

      18

      —

      159

      		  

      Water Pump Bolts

      25

      18

      —

      		  

      FRONT ENGINE

      DESCRIPTIONS

      N⋅m

      Ft. Lbs.

      In. Lbs.

      COMMENT

      Crankshaft Sprocket Bolt

      340

      251

      —

      		  

      Front Engine Cover Bolts

      9

      —

      80

      		  

      Serpentine Belt Tensioner Bolt

      50

      37

      —

      		  

      Timing Cover Bolts (lower) (M8)

      25

      18

      —

      		  

      Timing Cover Bolts (lower) (M10)

      54

      40

      —

      		  

      Timing Cover Bolts (upper)

      6

      —

      53

      		  

      Timing Belt Fixed Tensioner Bolt M10

      50

      37

      —

      		  

      Timing Belt Moving Tensioner Bolt M8

      25

      18

      —

      		  

      Vacuum Pump Bolts

      30

      22

      —

      		  

      Vibration Damper Bolt

      30

      22

      —

      		  

      REAR ENGINE

      DESCRIPTION

      N⋅m

      In. Lbs.

      Ft. Lbs.

      COMMENT

      Crankshaft Position Sensor Bolts

      6

      53

      —

      		  

      Crankshaft Rear Oil Seal Carrier Bolts

      9

      80

      —

      		  

      Flexplate Bolts (ATX)

      160

      —

      118

      		  

      Torque Converter Bolts

      37

      —

      27

      		  

      Transmission Bolts (ATX/AWD)

      		 

      Transmission Bolts (MTX)

      		 

      TURBOCHARGER

      DESCRIPTION

      N⋅m

      Ft. Lbs.

      In. Lbs.

      COMMENT

      Charge Air Cooler (CAC) Bolts

      35

      26

      —

      		  

      Charge Air Cooler (CAC) Tube-to-Turbocharger Flange Bolts

      10

      —

      89

      		  

      Diesel Particulate Filter Clamp Bolt

      25

      18

      —

      		  

      Turbocharger Heat Shield Bolts

      12

      —

      106

      		  

      Turbocharger Heat Shield Nuts

      8

      —

      71

      		  

      Turbocharger Nuts

      24

      18

      —

      		  

      Turbocharger Oil Return Line Bolt

      9

      —

      80

      		  

      Turbocharger Oil Supply Line Banjo Bolt

      15

      —

      133

      		  

      ENGINE MOUNTS

      DESCRIPTION

      N⋅m

      Ft. Lbs.

      In. Lbs.

      COMMENT

      Left Mount Bolts

      157

      116

      —

      		  

      Left Mount-to-Frame Rail Bolts

      105

      77

      —

      		  

      Left Mount-to-Shock Tower Bolt

      64

      47

      —

      		  

      Left Mount Bracket-to-Transaxle Bolts

      105

      77

      —

      		  

      Rear Engine-to-Transaxle Mount Bolts (ATX/AWD)

      160

      118

      —

      		  

      Rear Engine Mount-to-Transaxle Bracket Bolts (MTX)

      147

      108

      —

      		  

      Rear Engine Mount Nut

      220

      162

      —

      		  

      Rear Engine Mount-to-Rear Mount Bracket Nut (Cradle)

      105

      77

      —

      		  

      Rear Mount Bracket-to-Cradle Nuts

      75

      55

      —

      		  

      Rear Engine Mount Bracket-to-Transaxle Bolt

      40

      30

      —

      		  

      Rear Engine Mount-to- Transmission Bracket Bolts

      125

      92

      —

      		  

      Rear Engine Mount Bolt

      110

      81

      —

      		  

      Right Engine Mount Bracket Bolt

      25

      18

      —

      		  

      Right Engine Mount Bolts

      90

      66

      —

      		  

      Right Engine Mount-to-Frame Rail Bolts

      70

      52

      —

      		  

      Right Engine Mount-to-Shock Tower Bolt

      65

      48

      —