WYMIANA USZCZELKI GŁOWICY
Install a NEW gasket (1) on the cylinder head cover.
- The spark plug tube seals (2) can be reused if not damaged.
- Clean the variable valve actuator assembly, camshaft caps, camshaft housing and cylinder head cover mating surfaces with isopropyl alcohol in preparation for sealant application.
CAUTION: Engine assembly requires the use of a unique sealant that is compatible with engine oil. Using a sealant other than Mopar® Engine Sealant RTV Silicone Rubber Adhesive may result in engine fluid leakage.
CAUTION: Following the application of Mopar® Engine Sealant RTV Silicone Rubber Adhesive to the gasket surfaces, the components must be assembled within 10 minutes and the attaching fasteners must be tightened to specification within the next 10 minutes. Prolonged exposure to the air prior to assembly may result in engine fluid leakage.
- Apply a 2 to 3 mm wide bead of Mopar® Engine RTV GEN II sealant (1) to the cylinder head cover T-joints as shown.
- Install the cylinder head cover with twelve bolts. Tighten the twelve bolts in two steps following the sequence shown:
- Step 1: All to 5 N·m (44 in. lbs.).
- Step 2: All to 9 N·m (80 in. lbs.).
- Install the upper timing belt cover and tighten the bolt (1) to 9 N·m (80 in. lbs.).
- Install the turbocharger support bracket (1a). Tighten one nut (1c), two bolts (1b) to 25 N·m (18 ft. lbs.).
- Install the ignition coils and tighten the bolts (1) to 9 N·m (80 in. lbs.).
- Install the ground terminal bolt (3) and tighten the to 9 N·m (80 in. lbs.).
- Using a NEW O-ring seal, install the oil vapor separator and tighten the bolts (1) to 13 N·m (10 ft. lbs.).
- Connect the Camshaft Position (CMP) sensor wire harness connector (1).
- Connect the engine oil temperature sensor wire harness connector (2).
- Install the Charge Air Cooler (CAC) hose from the throttle body
- Install the vehicle battery
- Install the engine cover.
- Run the engine until it reaches normal operating temperature and check for leaks.
TORQUE SPECIFICATIONS
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
COMMENT |
---|---|---|---|---|
Accessory Belt Tensioner - M8 Bolt |
26 |
19 |
— |
|
Accessory Mounting Bracket - M8 Nuts |
25 |
18 |
— |
|
Accessory Mounting Bracket - M10 Bolts |
50 |
37 |
— |
|
Accessory Mounting Bracket - M10 Nuts |
50 |
37 |
— |
|
Air inlet hose - M6 Bolt |
4 |
— |
35 |
|
Air Cleaner Cover to Housing |
4 |
— |
35 |
|
Battery Cable to Battery Terminal - M6 Nut |
5 |
— |
45 |
|
Block Heater to Engine Block |
2.37 |
— |
21 |
|
Camshaft Cap - M7 Bolts |
10* |
— |
89* |
|
Camshaft Housing Pipe Plug - M16 |
22 |
16 |
— |
|
Camshaft Housing to Cylinder Head - M8 Bolts |
25* |
18* |
— |
|
Camshaft Position (CMP) Sensor - M6 Bolt |
9 |
— |
80 |
|
Camshaft Sprocket - M12 Bolt |
120 |
89 |
— |
|
Catalytic Converter to Turbocharger Clamp |
8 |
— |
71 |
|
Catalytic Converter to Lower Support Bracket - M8 Bolts |
56 |
41 |
— |
|
Charge Air Cooler Bracket - Bolt |
18 |
13 |
- |
|
Clutch to Flywheel - M6 Bolts |
14 |
— |
124 |
|
Connecting Rod Cap - M8 Bolts |
20 + 40° Turn* |
15 + 40° Turn* |
— |
Do not reuse these fasteners. If removed, a NEW fastener must be installed and tightened to specifications. |
Coolant Supply Tube to Thermostat Housing - M6 Bolt |
9 |
— |
80 |
|
Coolant Supply Tube to Oil Filter Housing - M6 Bolt |
9 |
— |
80 |
|
Coolant Pump Inlet Tube to Engine Block - M6 Bolt |
9 |
— |
80 |
|
Coolant Pump to Engine Block - M6 Stud |
4 |
— |
35 |
|
Coolant Pump to Engine Block - M6 Bolts |
10 |
— |
89 |
|
Coolant Pump to Engine Block - M6 Nuts |
10 |
— |
89 |
|
Coolant Pump Inlet Pipe Support Bracket to Engine Block - M6 Bolt |
10 |
— |
89 |
|
Coolant Reservoir Bottle Bolts |
9 |
— |
80 |
|
Coolant Return Tube to Turbocharger Housing |
38 |
28 |
— |
|
Coolant Tube Bracket Bolt |
9 |
— |
80 |
|
Crankshaft Rear Oil Seal Retainer - M6 Bolts |
9* |
— |
80* |
|
Crankshaft Sprocket - M12 Bolt |
20 + 110° Turn |
15 + 110° Turn |
— |
|
Crankshaft Vibration Damper - M8 Bolts |
25 |
19 |
— |
|
Crankshaft Position (CKP) Sensor to Oil Pump - M6 Screw |
9 |
— |
80 |
|
Cylinder Head Cover - M6 Bolts |
9* |
— |
80* |
|
Cylinder Head to Engine Block - M9 Bolts |
30 + 180° Turn* |
22 + 180° Turn* |
— |
|
Engine Coolant Temperature (ECT) Sensor - M12 |
20 |
15 |
— |
|
Front Exhaust Pipe to Rear Exhaust Flange - Nuts |
69 |
51 |
— |
|
Flywheel Dust Shield to Bell Housing - M6 Bolts |
9 |
— |
80 |
|
Flywheel Dust Shield to Oil Pan - M6 Bolt |
9 |
— |
80 |
|
Ground Strap to Transmission - M8 Bolt |
24 |
18 |
— |
|
Heatshield to Oil Filter Housing - M6 Bolts |
3 |
— |
26 |
|
Ignition Coil to Cylinder Head Cover - M6 Bolts |
9 |
— |
80 |
|
Intake Manifold to Cylinder Head - M7 Bolts |
15* |
11* |
— |
Do not reuse these fasteners. If removed, a NEW fastener must be installed and tightened to specifications. |
Knock Sensor to Engine Block - M8 Bolt |
25 |
18 |
— |
|
Transaxle Bracket to Manual Transmission - M8 Bolts |
50 |
37 |
— |
|
Left Engine Mount to Strut Tower Bolt |
50 |
37 |
— |
|
Left Engine Mount to Frame Rail Bolts |
87 |
64 |
— |
|
Left Engine Mount to Transaxle Bracket Bolts |
105 |
77 |
— |
|
Lower Crankcase to Engine Block - M8 Bolts |
32* |
27* |
— |
|
Lower Crankcase to Engine Block - M10 Bolts |
20 + 80° Turn* |
15 + 80° Turn* |
— |
|
Lower Timing Cover to Oil Pump - M6 Bolt |
9 |
— |
80 |
|
Front Exhaust Pipe Bracket to Oil Pan - M10 Bolt |
56 |
41 |
— |
|
Exhaust Manifold to Cylinder Head - M8 Nuts |
15 + 30° Turn* |
— |
133 + 30° Turn* |
|
Exhaust Manifold Stud to Cylinder Head - M8 Stud |
11 |
— |
97 |
|
Exhaust Manifold Heatshield - M6 Nuts & Bolts |
9 |
— |
80 |
|
Catalytic Converter Heatshield - M6 Nuts & Bolts |
8 |
— |
71 |
|
Catalytic Converter to Front Exhaust Pipe Flange - M8 Nuts |
56 |
41 |
— |
|
Manual Transmission to Engine Block - M12 Bolts |
60 |
44 |
— |
|
Manual Transmission to Engine Block - M12 Nut |
60 |
44 |
— |
|
Manual Transmission to Oil Pan - M10 Bolts |
40 |
30 |
— |
|
MultiAir Actuator Oil Supply Filter - M18 |
27 |
20 |
— |
|
Negative Battery Cable to Battery - M6 Nut |
5 |
— |
45 |
|
Oil Cooler to Oil Filter Housing Bolts - M6 |
9 |
— |
80 |
|
Oil Cooler Return Tube to Lower Crankcase - M6 Bolt |
9 |
— |
80 |
|
Oil Filter Housing Coolant Return Tube to Oil Cooler - M16 |
33 |
24 |
— |
|
Oil Filter Housing Coolant Return Tube to Coolant Pump Inlet Tube |
33 |
24 |
— |
|
Oil Filter Cap |
25 |
18 |
— |
|
Oil Filter Housing to Engine Block - M10 Bolts |
50 |
37 |
— |
|
Oil Filter Housing to Oil Pump - M20 |
45 |
33 |
— |
|
Oil Level Indicator to Cylinder Head - M6 Bolt |
9 |
— |
80 |
|
Oil Pan to Lower Crankcase - M6 Bolts |
9* |
— |
80* |
|
Oil Pan to Oil Pump - M6 Nuts |
9 |
— |
80 |
|
Oil Pan Drain Plug |
27 |
20 |
— |
|
Oil Pressure Switch to Oil Pump |
32 |
24 |
— |
|
Oil Pump to Lower Crankcase - M6 Bolts |
10* |
— |
89* |
|
Oil Pump Pick Up Tube to Oil Pump - M6 Bolt |
10 |
— |
89 |
|
Oil Separator Housing Bracket to Cylinder Head Cover - M6 Bolt |
13 |
— |
115 |
|
Oil Separator Housing Bracket to Cylinder Head Cover - M6 Nut |
13 |
— |
115 |
|
Oil Separator Housing Bracket to Camshaft Housing - M6 Bolt |
13 |
— |
115 |
|
Oil Separator Housing to Cylinder Head Cover - M6 Bolts |
13 |
— |
115 |
|
Oil Supply Tube to Turbocharger Housing |
30 |
22 |
— |
|
Oil Return Tube to Turbocharger Housing |
38 |
28 |
— |
|
Oil Temperature Sensor to Variable Valve Actuation Assembly |
18 |
13 |
— |
|
Oxygen Sensor to Front Exhaust Pipe - M18 |
45 |
33 |
— |
|
Oxygen Sensor to Catalytic Converter - M18 |
45 |
33 |
— |
|
Powertrain Control Module (PCM) to Mounting Bracket - M6 Nuts |
8 |
— |
71 |
|
Positive Battery Cable to Battery - M6 Nut |
5 |
— |
45 |
|
Positive Crankcase Ventilation (PCV) Valve |
2.5 |
— |
22 |
|
Rear Engine Mount to Crossmember Bolt |
105 |
77 |
— |
|
Rear Engine Mount to Transaxle Bracket Bolt and Nut |
80 |
59 |
— |
|
Right Engine Mount to Frame Rail - M10 Bolts |
63 |
46 |
— |
|
Right Engine Mount to Strut Tower Bolt |
50 |
37 |
— |
|
Right Engine Mount to Engine Bracket - M10 Bolts |
63* |
46* |
— |
|
Right Engine Mount Bracket to Cylinder Head - M8 Bolts |
25 |
18 |
— |
|
Side Timing Cover to Cylinder Head - M8 Bolt |
25 |
18 |
— |
|
Upper/Lower Timing Covers to Side Timing Cover - M6 Bolt |
9 |
— |
80 |
|
Spark Plug to Cylinder Head - M12 |
19 |
14 |
— |
|
Spark Plug Tube to Cylinder Head - M28 |
45 |
33 |
— |
|
Surge Valve to Turbocharger - Bolts |
9 |
— |
80 |
|
Tensioner to Cylinder Head - M8 Nut |
28 |
21 |
— |
|
Tensioner Stud to Cylinder Head - M8 Stud |
11 |
— |
97 |
|
Thermostat Housing to Cylinder Head - M6 Bolts |
10 |
— |
89 |
|
Transaxle Bracket to Manual Transmission - M8 Bolts and Nut |
80 |
59 |
— |
|
Tunnel Support Brace to Front Crossmember - M10 Bolts |
80 |
59 |
— |
|
Turbocharger to Exhaust Manifold - M8 Nuts |
35 |
26 |
— |
|
Turbocharger Support Bracket - M8 Bolts & Nut |
25 |
18 |
— |
|
Turbocharger Upper Heatshield - M6 Bolts & Nuts |
9 |
— |
80 |
|
Upper Timing Cover to Camshaft Housing - M6 Bolt |
9 |
— |
80 |
|
Vacuum Pump Fitting - M6 Screw |
8 |
— |
71 |
|
Vacuum Pump to Cylinder Head - M8 Bolts |
20 |
15 |
— |
|
Variable Valve Actuation Assembly - M8 Bolts |
22* |
16* |
— |
|
Wastegate Actuator - M6 Bolt |
6 |
— |
53 |
|
Wire Harness Ground Lug to Cylinder Head Cover - M6 Bolt |
9 |
— |
80 |
|
Wiring Duct to Cylinder Head Cover - M6 Bolt |
9 |
— |
80 |
* See procedure for multiple fastener tightening sequence.
SPECIFICATIONS
GENERAL SPECIFICATIONS
DESCRIPTION |
SPECIFICATION |
|
---|---|---|
Type |
SOHC I-4 16-Valve MultiAir Turbocharged |
|
Compression Ratio |
9.8:1 |
|
Lead Cylinder |
#1 Timing Drive End |
|
Firing Order |
1 - 3 - 4 - 2 |
|
Metric |
Standard |
|
Displacement |
1.368 Liters |
83.5 Cubic Inches |
Bore and Stroke |
72 mm x 84 mm |
2.83 in. x 3.31 in. |
Maximum Power (EEC) |
100 kW @ 5000 rpm |
135 HP @ 5000 rpm |
Maximum Torque (EEC) |
180 N·m @ 1750 rpm |
133 ft. lbs. @ 1750 rpm |
RPM LIMITS
Description |
Condition |
Specification |
---|---|---|
1.4L Turbo Manual Transmission |
Clutch Pressed, Vehicle speed 3 MPH or less, Forward Gear |
5800 RPM |
Clutch Pressed, Vehicle speed 3 MPH or less, Reverse Gear |
2700 RPM |
|
All Other Conditions |
6500 RPM |
|
1.4L Turbo DDCT Transmission |
PARK or NEUTRAL and Misfire TLC learned |
3000 RPM |
All Other Conditions |
6500 RPM |
CYLINDER BLOCK
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Cylinder Bore Diameter - Class A |
72.000 - 72.010 mm |
2.8346 - 2.8350 in. |
Cylinder Bore Diameter - Class B |
72.010 - 72.020 mm |
2.8350 - 2.8354 in. |
Cylinder Bore Diameter - Class C |
72.020 - 72.030 mm |
2.8354 - 2.8358 in. |
Cylinder Bore Roundness (Ovality) |
± 0.05 mm |
± 0.002 in. |
Flatness - Cylinder Head Gasket Surface |
< 0.1 mm |
< 0.004 in. |
Cylinder Bore Taper |
± 0.005 mm |
± 0.0002 in. |
PISTONS
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Material |
Cast Aluminum Alloy |
|
Piston Diameter - Class A* |
71.960 - 71.970 mm |
2.8331 - 2.8835 in. |
Piston Diameter - Class B* |
71.970 - 71.980 mm |
2.8835 - 2.8339 in. |
Piston Diameter - Class C* |
71.980 - 71.990 mm |
2.8339 - 2.8342 in. |
Clearance at Size Location |
0.030 - 0.050 mm |
0.0012 - 0.0020 in. |
Piston Weight Variation |
± 5.0 grams |
± 0.18 oz. |
Piston Pin Bore |
17.982 - 17.986 mm |
0.7080 - 0.7081 in. |
Piston Ring Groove Width - No. 1 |
1.020 - 1.040 mm |
0.0402 - 0.0409 in. |
Piston Ring Groove Width - No. 2 |
1.210 - 1.230 mm |
0.0486 - 0.0484 in. |
Piston Ring Groove Width - No. 3 |
2.010 - 2.030 mm |
0.0791 - 0.0799 in. |
*Measured perpendicular to piston pin bore, 0.9 mm (0.35 in.) from base of piston skirt |
PISTON PINS
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Type |
Floating |
|
Pin Diameter |
17.970 - 17.974 mm |
0.7075 - 0.7076 in. |
Clearance in Piston |
0.008 - 0.016 mm |
0.0003 - 0.0006 in. |
PISTON RING END GAP
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Number 1 Ring (Top) |
0.20 - 0.35 mm |
0.008 - 0.014 in. |
Number 2 Ring (Center) |
0.40 - 0.60 mm |
0.016 - 0.024 in. |
Oil Control Ring (Bottom) |
0.20 - 0.40 mm |
0.008 - 0.016 in. |
PISTON RING SIDE CLEARANCE
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Number 1 Ring (Top) |
0.030 - 0.070 mm |
0.0012 - 0.0028 in. |
Number 2 Ring (Center) |
0.020 - 0.060 mm |
0.0008 - 0.0024 in. |
Oil Control Ring (Bottom) |
0.020 - 0.055 mm |
0.0008 - 0.0022 in. |
PISTON RING WIDTH
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Number 1 Ring (Top) |
0.970 - 0.990 mm |
0.0382 - 0.0390 in. |
Number 2 Ring (Center) |
1.170 - 1.190 mm |
0.0461 - 0.0469 in. |
Oil Control Ring (Bottom) |
1.975 - 1.990 mm |
0.0778 - 0.0783 in. |
CONNECTING RODS
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Bearing Clearance |
0.024 - 0.060 mm |
0.0009 - 0.0024 in. |
Crank Journal Bore Diameter |
45.128 - 45.138 mm |
1.7767 - 1.7771 in. |
CRANKSHAFT MAIN BEARING JOURNALS
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Diameter - Class A |
47.994 - 48.000 mm |
1.8895 - 1.8898 in. |
Diameter - Class B |
47.988 - 47.994 mm |
1.8893 - 1.8895 in. |
Diameter - Class C |
47.982 - 47.988 mm |
1.8890 - 1.8893 in. |
Bearing Clearance |
0.025 - 0.040 mm |
0.0010 - 0.0016 in. |
End Play |
0.155 - 0.355 mm |
0.0061 - 0.0140 in. |
CRANKSHAFT CONNECTING ROD JOURNALS
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Diameter |
41.990 - 42.008 mm |
1.6531 - 1.6539 in. |
Bearing Clearance |
0.024 - 0.060 mm |
0.0009 - 0.0024 in. |
CAMSHAFT
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Bearing Journal Diameter |
26.000 - 26.015 mm |
1.0236 - 1.0242 in. |
Lobe Lift - Exhaust |
7.5 mm |
0.295 in. |
VALVE TIMING - MULTIAIR PUMPING ELEMENTS
Description |
Specification |
|
---|---|---|
Opens |
11° (BTDC) |
|
Closes |
58° (ABDC) |
|
Duration |
249° |
|
Centerline |
125° |
Note: Units are in crank degrees. |
VALVE TIMING - EXHAUST VALVES
Description |
Specification |
|
---|---|---|
Opens |
34° (BBDC) |
|
Closes |
2° (ATDC) |
|
Duration |
216° |
Note: Units are in crank degrees. |
CYLINDER HEAD
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Cylinder Head Height |
77 mm |
3.03 in. |
Flatness - Cylinder Block Gasket Surface |
< 0.1 mm |
< 0.004 in. |
Conbustion Chamber Volume |
14.30 ml |
0.484 oz. |
Valve Guide Bore Diameter |
6.022 - 6.040 mm |
0.2371 - 0.2378 in. |
VALVES
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Head Diameter - Intake |
26.75 - 27.05 mm |
1.053 - 1.065 in. |
Head Diameter - Exhaust |
22.25 - 22.55 mm |
0.876 - 0.888 in. |
Stem Diameter - Intake |
5.982 - 6.000 mm |
0.2355 - 0.2362 in. |
Stem Diameter - Exhaust |
5.974 - 5.992 mm |
0.2352 - 0.2359 in. |
Stem-to-Guide Clearance - Intake |
0.022 - 0.058 mm |
0.0009 - 0.0023 in. |
Stem-to-Guide Clearance - Exhaust |
0.030 - 0.066 mm |
0.0012 - 0.0026 in. |
VALVE SPRING
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Free Length - Intake and Exhaust |
47.6 mm |
1.87 in. |
Length @ Spring Force - Intake and Exhaust |
35.2 mm @ 197 - 211 N |
1.39 in. @ 44 - 47 lbs. |
Length @ Spring Force - Intake and Exhaust |
27.2 mm @ 380 - 416 N |
1.07 in. @ 85 - 94 lbs. |
OIL PUMP
Description |
Specification |
|
---|---|---|
Metric |
Standard |
|
Pressure @ Curb Idle Speed* |
> 0.7 bar |
> 10 psi |
Pressure @ 4000 RPM* |
> 4.0 bar |
> 58 psi |
*At Normal Operating Temperatures |