WYMIANA USZCZELKI GŁOWICY
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| WARNING: |
| No fire, open flames or smoking. Service vehicles in well ventilated areas. Risk of poisoning from inhaling or swallowing fuel. Risk of injury from skin and eye contact with fuel. Wear protective clothing. |
| NOTE: | Thoroughly clean all mating surfaces with appropriate solvents and blow out bolt holes, to assure that no grease or oil is present during reassembly. |
| NOTE: | If piston or connecting rods have been replaced, measure piston projection to ensure proper head gasket selection . |
| NOTE: | Check facing cylinder head contact surface. |
| 1. | Remove crankshaft lock. |
| 2. | Rotate crankshaft counterclockwise until all pistons are in the middle of the bore. |
| NOTE: | Ensure that the gasket is correct before installing. Gasket is identified by holes stamped in the gasket (1). |
| 3. | Position the cylinder head gasket with writing (2) facing upwards on engine using the dowel pins as guide. |
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| 5. | Install camshafts (1) |
| 6. | Install camshaft oil seals |
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| CAUTION: | When installing unit injectors, new bolts (5) must be used. |
| NOTE: | When installing used unit injector, new o-rings must be used. |
| 7. | Install unit injectors (4) |
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| 8. | Install exhaust manifold gasket and manifold. |
| 9. | Install oil feed pipe (4) to turbo and install pipe hold down clamp (5). |
| 10. | Install exhaust manifold heat shields. |
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| 11. | Install intake manifold gasket (2) and manifold (1) |
| 12. | Install EGR assembly (7). |
| 13. | Install throttle plate assembly (5). |
| 14. | Install exhaust manifold to EGR tube (3). |
| 15. | Install coolant hose to EGR cooler assembly. |
| 16. | Install timing belt cover. |
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| 17. | Install right engine mount bracket (5). |
| 18. | Install accessory drive belt tensioner. |
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| 19. | Install right engine mount (3). |
| 20. | Remove jack. |
| 21. | Raise vehicle. |
| 22. | Install right engine mount lower bolt. |
|
| 23. | Install balancer (4). |
| 24. | Install accessory drive belt. |
|
| 25. | Install power steering hose support bracket at exhaust manifold (2). |
| 26. | Install turbo outlet pipe. |
| 27. | Install turbo inlet pipe. |
| 28. | Install right splash shield. |
| 29. | Lower vehicle. |
| 30. | Install coolant recovery bottle. |
| 31. | Install air inlet hose to throttle body. |
| 32. | Connect engine electrical connectors. |
| 33. | Install upper radiator hose at cylinder head. |
| 34. | Connect coolant hoses near fuel pump. |
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| 35. | Install fuel pump |
| 36. | Install fuel line retaining bracket. |
| 37. | Connect injector harness at cylinder head. |
| 38. | Connect brake booster vacuum hose (1). |
| 39. | Connect coolant tube at reservoir. |
| 40. | Install vacuum harness. |
| 41. | Fill with coolant. |
| 42. | Install new oil filter and fill with oil. |
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| 43. | Install air cleaner assembly (2). |
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| 44. | Connect negative battery cable (1). |
| 45. | Start engine and check for leaks. |
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| 46. | Install engine cover (1). |
- Install engine cover (1).
- Install the air inlet duct (2) and lock the quarter turn lock tabs (1).
TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA
| DESCRIPTION | N·m | Ft. Lbs. | In. Lbs. |
|---|---|---|---|
|
A/C Compressor Bolts |
32 |
24 |
— |
|
A/C Compressor Bracket Bolts |
45 |
33 |
— |
|
A/C Compressor Lines at Compressor |
20 |
— |
177 |
|
Accessory Drive Belt Tensioner |
|||
|
M8 Bolt |
20 |
— |
177 |
|
M10 Bolt |
45 |
33 |
— |
|
Accessory Drive Idler Pulley Bolt |
45 |
33 |
— |
|
Accessory Carrier |
|||
|
M6 |
9 |
— |
80 |
|
M8 |
20 |
— |
177 |
|
Air Cleaner Bracket Bolt |
9 |
— |
80 |
|
Air Cleaner Mounting Bracket Bolt |
11 |
— |
97 |
|
Air Cleaner Mounting Bracket Nut |
11 |
— |
97 |
|
Air Temp/Pressure Sensor |
8 |
— |
70 |
|
Balance Shaft/Crankshaft Bearing Cap Bolts |
60 + 90° |
44 + 90° |
— |
|
Balance Shaft Drive Gear Bolts |
50 + 90° |
37 + 90° |
— |
|
Battery Clamp Bolt |
7 |
— |
62 |
|
Battery Tray Bolts |
11 |
— |
97 |
|
Battery Tray Nut |
11 |
— |
97 |
|
Boost Pressure Sensor Bolts |
8 |
— |
71 |
|
Camshaft Bearing Cap Bolts |
INSTALLATION |
||
|
Camshaft Position (CMP) Sensor |
9 |
— |
80 |
|
Camshaft Sprocket Bolt |
55 + 90° |
41 + 90° |
— |
|
Charge Air Cooler (CAC) Clamp — Intercooler Side |
25 |
18 |
— |
|
Charge Air Cooler (CAC ) Clamp — Turbocharger Side |
5 |
— |
44 |
|
Charge Air Muffler Bracket Bolt |
9 |
— |
80 |
|
Charge Air Cooler Tube Bolt |
9 |
— |
80 |
|
Coolant Recovery Bottle |
4 |
— |
35 |
|
Connecting Rod Caps Bolts |
|||
|
Crankshaft Position (CKP) Sensor |
8 |
— |
71 |
|
Cylinder Head Bolts |
|||
|
Cylinder Head Cover Bolts |
9 |
— |
80 |
|
Cylinder Head to Timing Chain Cover Bolts |
20 |
— |
177 |
|
DRV Valve |
|||
|
EGR Air Flow Control Valve |
9 |
— |
80 |
|
EGR Back Pressure Transducer |
25 |
18 |
— |
|
EGR Bypass Vacuum Diaphragm Bolts |
12 |
— |
106 |
|
EGR Bypass Valve Bolts |
9 |
— |
80 |
|
EGR Cooler Bolts |
9 |
— |
80 |
|
EGR Cooler Support Bracket Bolts |
9 |
— |
80 |
|
EGR Crossover Pipe to Exhaust Manifold Bolts |
12 + 90° |
— |
106 + 90° |
|
EGR Crossover Pipe Heat Shield Bolts |
8 |
— |
71 |
|
EGR Crossover Pipe to Upper Chain Case Cover Bolts |
9 |
— |
80 |
|
EGR Cooler Manifold Bolts |
9 |
— |
80 |
|
EGR Support Bracket Bolts |
9 |
— |
80 |
|
EGR Temperature Sensor |
45 |
33 |
— |
|
EGR Tube Bolts |
9 |
— |
80 |
|
EGR Vacuum Solenoid Bolts |
9 |
— |
80 |
|
EGR Valve Bolts |
15 |
— |
133 |
|
Engine Lifting Bracket Front |
9 |
— |
80 |
|
Engine Lifting Bracket Rear |
9 |
— |
80 |
|
Engine Carrier Mount at Engine Block Bolts |
25 |
18 |
— |
|
Engine Mount Bracket Bolt |
68 |
50 |
— |
|
Engine Mount to Frame Rail Bolts |
75 |
55 |
— |
|
Engine Mount Through Bolt |
88 |
65 |
— |
|
Exhaust Flex Coupler to Catalytic Converter Nuts |
29 |
21 |
— |
|
Exhaust Manifold Nuts |
30 |
22 |
— |
|
Exhaust Manifold Heat Shield Bolts |
8 |
— |
71 |
|
Flywheel Bolts |
45 + 100° |
33 + 100° |
— |
|
Front Coolant Tube Bolts |
9 |
— |
80 |
|
Front Fore/aft Member Bolts |
78 |
58 |
— |
|
Front Roll Mount Through Bolt |
65 |
48 |
— |
|
Front Roll Mount to Fore/aft Member |
63 |
46 |
— |
|
Front Oil Seal Carrier |
9 |
— |
80 |
|
Fuel Injector Tensioning Claw Bolt |
15 + 90° |
— |
133 + 90° |
|
Stage 2 |
+ 90° |
— |
+ 90° |
|
Fuel Injector Pressure Lines at Injector Union Nut |
|||
|
Stage 1 |
7 |
— |
62 |
|
Stage 2 |
33 |
24 |
— |
|
Fuel Injector Pressure Lines at Fuel Rail Union Nut |
|||
|
Stage 1 |
7 |
— |
62 |
|
Stage 2 |
33 |
24 |
— |
|
Fuel Line Bracket Bolts |
9 |
— |
80 |
|
Fuel Line Heat Shield Bolts |
9 |
— |
80 |
|
Fuel Rail Bolts |
14 |
— |
124 |
|
Fuel Return Line Banjo Bolt |
32 |
24 |
— |
|
Generator Bolts |
20 |
— |
177 |
|
Generator B+ Nut |
18 |
— |
159 |
|
Generator Bracket |
54 |
40 |
— |
|
Generator D+ Nut |
4 |
— |
35 |
|
Glow Plugs |
11 |
— |
97 |
|
Glow Plugs Module Bolts |
9 |
— |
80 |
|
Glow Plugs Module Ground Wire Bolts |
9 |
— |
80 |
|
High Pressure Fuel Feed Line at High Pressure Pump Union Nut |
|||
|
Stage 1 |
7 |
— |
62 |
|
Stage 2 |
33 |
24 |
— |
|
High Pressure Fuel Feed Line at Fuel Rail Union Nut |
|||
|
Stage 1 |
7 |
— |
62 |
|
Stage 2 |
33 |
24 |
— |
|
High Pressure Fuel Line P-clamp Bolts |
9 |
— |
80 |
|
Idler Pulley Bolt |
45 |
33 |
— |
|
Intake Manifold Bolts |
14 |
— |
124 |
|
Intermediate Gear to Engine Block Bolt |
80 |
59 |
— |
|
Knock Sensor |
20 |
— |
177 |
|
Main Bearing Caps Bolts |
|||
|
Mixing Chamber Bolts |
9 |
— |
80 |
|
Mixing Chamber Support Bracket Bolts |
9 |
— |
80 |
|
Oil Control Valve |
20 |
— |
177 |
|
Oil Cooler Bolts |
10 |
— |
89 |
|
Oil Cooler Adapter to Engine Block Bolts |
20 |
— |
177 |
|
Oil Dipstick Tube Bolt |
9 |
— |
80 |
|
Oil Drain Plug |
27 |
20 |
— |
|
Oil Filter Cap |
25 |
18 |
— |
|
Oil Filter Housing Bolts |
|||
|
M6 Bolt |
10 |
— |
89 |
|
M8 Bolt |
20 |
— |
177 |
|
Oil Jet |
5 |
— |
44 |
|
Oil Level Sensor |
9 |
— |
80 |
|
Oil Pan Bolts |
|||
|
Oil Pump Bolts |
6 + 90° |
— |
53 + 90° |
|
Oil Pump Suction Tube Bolts |
6 + 90° |
— |
53 + 90° |
|
Oil |
|||
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