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Indeks towaru: SILNIK 2,0 TD EBT
Realizacja zamówienia: 24

WYMIANA USZCZELKI GŁOWICY SILNIK 2,0 TD (EBT) 2014-2015

NOTE:

If piston or connecting rods have been replaced, measure piston projection to ensure proper head gasket selection .

1.  Clean the old gasket from the cylinder head and engine block .

2.

Cylinder Head

Value

Engine cylinder head lower surface flatness

0.1 mm (0.004 in.)

Cylinder head nominal height

107 +/- 0.05

Check that the flatness of the cylinder head lower surface corresponds to the recommended values.

NOTE:

The locating dowel pins between the engine block and cylinder head are shorter (12.5 mm) than the dowel pins between the cylinder head and the camshaft housing. Take great care not to reverse them as this could impair engine operation.

       

3. If removed, install the engine block dowel pins.

       

4. Use a NEW gasket that is the same thickness as the one removed. If this is not the case, the thickness of the new cylinder head gasket must be determined by checking piston protrusion  .

       

5. Position the first cylinder at TDC; rotate the crankshaft a further two teeth of the toothed drive pulley to lower the pistons, thereby preventing any resistance of the valves whilst fitting the cylinder head.

       

6. Install the cylinder head gasket (1).



NOTE:

Do not reuse the cylinder head bolts more than four times because they undergo permanent lengthening whenever they are tightened. If the previous tightening torque is unknown, a replacement is necessary.

       

7. Install the cylinder head (2) onto the engine block and tighten the bolts (1) finger tight.

       

8. Tighten the cylinder head bolts in the following order shown to:

a. Tighten the bolts to 62 N·m (46 ft. lbs.).

       

b. Tighten the bolts to 69 N·m (51 ft. lbs.).

       

c. Tighten the bolts an additional 90° turn.

       

d. Tighten the bolts an additional 90° turn.

       

e. Tighten the bolts an additional 90° turn.

     

       

9. Install the power steering pump support bracket. Tighten the bolts to the proper .

       

10. Install the fuel injection pump and mounting bracket (2) to the cylinder head. Tighten the bolt (1) to the proper .

       

11. Install the oil dipstick tube (1). Tighten the bolt (2) to the proper .

       

12. Install the upper radiator (2) hose at engine. Using the lock the clamp (1).

       

13. Install the EGR cooler manifold.

       

14. Install the exhaust manifold.

       

15. Install the intake manifold.



NOTE:

Install the lifters and rocker arm into the original location as noted from removal.

       

16. Install all the lifters (3) and rocker arms (1) back into their original location.

       

17. Install the cylinder head cover .

       

18. Fill the cooling system .

       

19. Install a NEW oil filter and fill with oil  .

       

20. Install the air cleaner body .

       

21. Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.

     

22. Start the engine and check for leaks.

 

 

 

TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA

ENGINE BLOCK

DESCRIPTIONS

N⋅m

In. Lbs.

Ft. Lbs.

A/C Compressor Bolts

25

18

A/C Compressor Bracket Bolts

45

33

Balance Shaft Module Bolts

20

177

Connecting Rod Caps Bolts

25 + 60°

18 + 60°

Crankcase Vent (CCV) Tube Bolt

9

80

Crankshaft Bearing Caps Bolts

25 + 100°

18 + 100°

Crankshaft Position Sensor Bolt

9

80

Dipstick Tube Bolt (head)

11

97

Dipstick Tube Bolt (sump)

9

80

Generator Bolts

70

52

Generator Bracket Bolts

70

52

Generator B+ Cable Nut

10

89

Ground Cable Nut (starter).

10

89

Ground Cable (MTX transmission)

20

177

Ground Cable (AWD/ATX transmission)

24

18

Oil Cooler Bolts

30

22

Oil Drain Plug

25

18

Oil Filter Cap

25

18

Oil Filter Housing Bolts

30

22

Oil Pan Bolts (M6)

8

71

Oil Pan Bolts (M8)

25

18

Oil Pan-to-Transmission Bolts

55

41

Oil Pressure Regulator Bolt

25

18

Oil Pressure Sensor

23

17

Starter Bolts

24

18

Starter B + Cable Nut

10

89

Windage Tray bolts

11

97

CYLINDER HEAD

DESCRIPTION

N⋅m

Ft. Lbs.

In. Lbs.

Camshaft Sprocket Bolt

30 + 40°

22 + 40°

Camshaft Housing Plug

15

133

Camshaft Housing Bolt

25

18

Camshaft Position Sensor Bolt

9

80

Camshaft Sprocket Bolt

30 + 40°

22 + 40°

Cylinder Head Bolts

Cylinder Head Cover Bolts

25

18

Exhaust Manifold Nuts

21

15

Fuel Injection Pump Mounting Bracket Bolt

25

18

Intake Manifold Fasteners

25

18

Thermostat Bolts

25

18

Vacuum Pump Bolts

18

159

Water Pump Bolts

25

18

FRONT ENGINE

DESCRIPTIONS

N⋅m

Ft. Lbs.

In. Lbs.

Crankshaft Sprocket Bolt

340

251

Front Engine Cover Bolts

9

80

Serpentine Belt Tensioner Bolt

50

37

Timing Cover Bolts (lower) (M8)

25

18

Timing Cover Bolts (lower) (M10)

54

40

Timing Cover Bolts (upper)

6

53

Timing Belt Fixed Tensioner Bolt M10

50

37

Timing Belt Moving Tensioner Bolt M8

25

18

Vacuum Pump Bolts

30

22

Vibration Damper Bolt

30

22

REAR ENGINE

DESCRIPTION

N⋅m

In. Lbs.

Ft. Lbs.

Crankshaft Position Sensor Bolts

6

53

Crankshaft Rear Oil Seal Carrier Bolts

9

80

Flexplate Bolts (ATX)

160

118

Torque Converter Bolts

37

27

Transmission Bolts (ATX/AWD)

Transmission Bolts (MTX)


TURBOCHARGER

DESCRIPTION

N⋅m

Ft. Lbs.

In. Lbs.

Charge Air Cooler (CAC) Bolts

35

26

Charge Air Cooler (CAC) Tube-to-Turbocharger Flange Bolts

10

89

Diesel Particulate Filter Clamp Bolt

25

18

Turbocharger Heat Shield Bolts

12

106

Turbocharger Heat Shield Nuts

8

71

Turbocharger Nuts

24

18

Turbocharger Oil Return Line Bolt

9

80

Turbocharger Oil Supply Line Banjo Bolt

15

133

ENGINE MOUNTS

DESCRIPTION

N⋅m

Ft. Lbs.

Left Mount Bolts

157

116

Left Mount-to-Frame Rail Bolts

105

77

Left Mount-to-Shock Tower Bolt

64

47

Left Mount Bracket-to-Transaxle Bolts

105

77

Rear Engine-to-Transaxle Mount Bolts (ATX/AWD)

160

118

Rear Engine Mount-to-Transaxle Bracket Bolts (MTX)

147

108

Rear Engine Mount Nut

220

162

Rear Engine Mount-to-Rear Mount Bracket Nut (Cradle)

105

77

Rear Mount Bracket-to-Cradle Nuts

75

55

Rear Engine Mount Bracket-to-Transaxle Bolt

40

30

Rear Engine Mount-to- Transmission Bracket Bolts

125

92

Rear Engine Mount Bolt

110

81

Right Engine Mount Bracket Bolt

25

18

Right Engine Mount Bolts

90

66

Right Engine Mount-to-Frame Rail Bolts

70

52

Right Engine Mount-to-Shock Tower Bolt

65

48

 

 

SPECIFICATIONS - 2.0L DIESEL ENGINE


GENERAL

DESCRIPTION

SPECIFICATION

Type

In-Line OHV, DOHC

Number of Cylinders

4

Firing Order

1 - 3 - 4 - 2

Compression Ratio

16.5:1

Displacement

2.0 L (122 CID)

Bore

83 mm 3.27 in.)

Stroke

90.4 mm (3.56 in.)

Power

125 kW (170 Horse Power at 2000 RPM)

Nominal Torque

320 N·m (236 ft. lbs.) or 32.6 kilograms per meter [kgm/m] at 2000 RPM

Some Markets Use Lower Torque

305 N·m (225 ft. lbs.) or (31.1 kgm/m)

Max Torque

350 N·m (258 ft. lbs.) at 2000 RPM

Idle Speed

850 RPM

Fuel System

Bosch ED C 16 C39

Oil Capacity

4.1 L (4.3 Quarts)

Thermostat

88 ±2° C (190 ±3° F)

Cooling System

6.8 L (7.2 Quarts)

Coolant Type

OAT (Organic Additive Technology)

CYLINDER BLOCK

DESCRIPTION

SPECIFICATION

Material

Cast Iron

Cylinder Liner Inner Diameter

83.000 - 83.010 mm

Grade A

Grade B

83.010 - 83.020 mm

Grade C

83.020 - 83.030 mm

Cylinder Liner Taper

< 0.005 mm

Cylinder Liner Out-of-Round

< 0.050 mm

Cylinder Liner Inner Diameter Oversize

0.10 mm

CYLINDER HEAD

DESCRIPTION

SPECIFICATION

Engine Cylinder Head Lower Surface Flatness

< 0.1 mm

Cylinder Head Nominal Height

107 mm ± 0.05 mm

Cylinder Head Gasket Size With Maximum Piston Projection

+0.110 - +0.230 mm

Projection

Thickness (No Opening)

0.95 ± 0.05 mm

Cylinder Head Gasket Size With Maximum Piston Projection

+0.331 ± 0.425 mm

Projection

Thickness (Two Opening)

1.15 ± 0.05 mm

PISTONS

DESCRIPTION

SPECIFICATION

Permitted Weight Difference Between Pistons

± 5 Grams

Piston Outer Diameter - Grade A

82.930 - 82.940

Piston Outer Diameter - Grade B

82.940 - 82.950

Piston Outer Diameter - Grade C

82.950 - 82.960

Piston Outer Diameter Oversize

0.1

CONNECTING RODS

DESCRIPTION

SPECIFICATION

Permitted Difference in Weight Between Connecting Rod Assemblies

± 2.5 Grams

Small End Bush Inner Diameter

30.006 - 30.014

Big End Inner Diameter

53.897 - 53.909

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