PRODUKT NIEDOSTĘPNY
WYMIANA USZCZELKI GŁOWICY
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| 1. | Remove the Crankshaft Locking Tool (1). |
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| 2. | Set the number one piston to top dead center (TDC). |
| 3. | Using a suitable dial indicator, assemble as illustrated. |
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| 4. | Zero the dial indicator on the top of the piston at location shown (1). |
| 5. | Use the dial indicator to measure the height of the piston at top dead center to the cylinder block and record measurements. |
| 6. | Zero the dial indicator on the top of the piston at location shown (2). |
| 7. | Use the dial indicator to measure the height of the piston at top dead center to cylinder block and record measurements. |
| 8. | Repeat the procedure for each cylinder. |
| 9. | Average the 4 piston protrusion readings to determine the required gasket thickness. |
Cylinder Head Gasket Selection |
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|---|---|---|
| Millimeters | Inches | |
| DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK | 0.300 - 0.399 | 0.0119 - 0.0158 |
| CYLINDER HEAD GASKET THICKNESS | 1.10 | 0.0434 |
| PISTON CLEARANCE | 0.701 - 0.800 | 0.0276 - 0.0315 |
| DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK | 0.400 - 0.499 | 0.0158 - 0.0197 |
| CYLINDER HEAD GASKET THICKNESS | 1.20 | 0.0473 |
| PISTON CLEARANCE | 0.701 - 0.800 | 0.0276 - 0.0315 |
| DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK | 0.500 - 0.600 | 0.0197 - 0.0237 |
| CYLINDER HEAD GASKET THICKNESS | 1.30 | 0.0512 |
| PISTON CLEARANCE | 0.700 - 0.800 | 0.0276 - 0.0315 |
| 10. | Select the appropriate cylinder head gasket from the cylinder head gasket chart. |
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| 11. | Install the head gasket (1). |
| 12. | Install the cylinder head. |
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| NOTE: | Always use new cylinder head bolts with washer whenever the existing bolts have been removed. |
| 13. | Install the cylinder head bolts.
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| 14. | Install the rocker arms (1) and hydraulic lifters (2). Make sure to return the lifters and arms to their original position. |
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| 15. | Install the inner timing belt cover. Tighten bolts to 11 N·m (97 lbs. in.). |
| 16. | Install the camshafts |
| 17. | Install the exhaust manifold. |
| 18. | Install the intake manifold . |
| 19. | On 4x4 models, install the front axle. |
TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA
ENGINE BLOCK
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|---|---|---|---|
| Air Temp/Pressure sensor | 12 | — | 106 |
| Balance Shaft | 33 | 24 | — |
| Connecting Rod Caps | |||
| Dipstick Tube (block) | 11 | — | 97 |
| Dipstick Tube (sump) | 11 | — | 97 |
| Engine Block Plug | 30 | 22 | — |
| Engine Mount Bolts | 54 | 40 | — |
| Lower Oil Pan | |||
| Main Bearing Caps | |||
| Oil Cooler | 12 | — | 106 |
| Oil Cooler Coolant Adapter Tube at Oil Filter Housing Bolt | 11 | — | 97 |
| Oil Cooler Coolant Tube Bolt | 15 | — | 133 |
| Oil Drain Plug | 54 | 40 | — |
| Oil Filter Cap | 25 | 18 | — |
| Oil Filter Housing | 33 | 24 | — |
| Oil Jet | 11 | — | 97 |
| Oil Pickup Tube | 15 | — | 133 |
| Oil Pressure Sensor | 14 | — | 124 |
| Upper Oil Pan (M6 bolt) | 15 | — | 133 |
| Upper Oil Pan (M8 bolt) | 32 | 24 | — |
CYLINDER HEAD
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|---|---|---|---|
| Camshaft Cap | 11 | — | 97 |
| Camshaft Position Sensor | 11 | — | 97 |
| Camshaft Sprocket | 80 | 59 | — |
| Cylinder Head Bolt | |||
| Cylinder Head Cover | 11 | — | 97 |
| EGR Air Flow Control Valve Assembly | 11 | — | 97 |
| Exhaust Manifold | 36 | 27 | — |
| Front Camshaft Journal | 11 | — | 97 |
| Fuel injector | 33 | 24 | — |
| Fuel Injector Fuel Lines at Fuel Rail | 5 + 75° | — | 44 + 75° |
| Fuel Injector lines at the injector | 28 | 20 | — |
| Fuel Rail | 24 | 18 | — |
| Glow Plugs | 14 | — | 124 |
| High Pressure Fuel Line Bracket bolt | 15 | — | 133 |
| High Pressure Fuel Feed Line at Fuel Rail | 5 + 75° | — | 44 + 75° |
| High Pressure Fuel Feed Line at the High Pressure Pump | 28 | 20 | — |
| Intake Manifold Nuts | 25 | 18 | — |
| Turbocharger Nuts | 32 | 24 | — |
| Turbocharger Brace Bolts | 32 | 24 | — |
| Turbocharger Oil Feed Line at the Engine Block | 32 | 24 | — |
| Turbocharger Oil Feed Line Nipple at the Engine Block | 32 | 24 | — |
| Turbocharger Oil Feed Line Banjo Bolt at the Turbocharger | 25 | 18 | — |
| Turbocharger Oil Return Line | 15 | — | 133 |
| Vacuum Tube | 11 | — | 97 |
FRONT ENGINE
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|---|---|---|---|
| Accessory Belt Tensioner Bolt | 45 | 33 | — |
| Accessory Drive Idler Pulley Bolt | 45 | 33 | — |
| Camshaft Position Sensor | 11 | — | 97 |
| Crankshaft Pulley | 32 | 24 | — |
| Crankshaft Sprocket | 100 + 120° | 74 + 120° | — |
| Front Cover | 33 | 24 | — |
| Front Engine Lifting Bracket | 45 | 33 | — |
| Fuel Quantity Solenoid | 11 | — | 97 |
| High Pressure Fuel Pump Nuts | 24 | 18 | — |
| High Pressure Fuel Pump Sprocket Nut | 88 | 65 | — |
| Inner Front Cover | 11 | — | 97 |
| Outer Front Cover (lower) | 11 | — | 97 |
| Outer Front Cover (upper) | 11 | — | 97 |
| Timing Belt Tensioner | 28 | 21 | — |
| Water Pump | 32 | 24 | — |
REAR ENGINE
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|---|---|---|---|
| Crankshaft Sensor | 11 | — | 97 |
| CKP Cover Plate | 15 | — | 133 |
| Flex Plate (ATX) | |||
| Rear Cover | 15 | — | 133 |
| Rear Lifting Bracket | 45 | 33 | — |
| Trans Adapter Plate (allen bolts) | 79 | 58 | — |
| Trans Adapter Plate (hex bolt) | 45 | 33 | — |
ACCESSORY DRIVE
DESCRIPTION |
N·m |
Ft. Lbs. |
In. Lbs. |
|---|---|---|---|
| A/C Compressor | 32 | 24 | — |
| A/C Compressor/Generator Bracket | 45 | 33 | — |
| A/C Compressor/Generator Bracket Support | 25 | 18 | — |
| Generator | 33 | 24 | — |
| Power Steering Pump | 33 | 24 | — |
| Power Steering Pump Pulley | 33 | 24 | — |