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Indeks towaru: SILNIK 2,8 CRD
Realizacja zamówienia: 24

WYMIANA USZCZELKI GŁOWICY

1. Remove the Crankshaft Locking Tool (1).



2. Set the number one piston to top dead center (TDC).

3. Using a suitable dial indicator, assemble as illustrated.

4. Zero the dial indicator on the top of the piston at location shown (1).

5. Use the dial indicator to measure the height of the piston at top dead center to the cylinder block and record measurements.

6. Zero the dial indicator on the top of the piston at location shown (2).

7. Use the dial indicator to measure the height of the piston at top dead center to cylinder block and record measurements.

8. Repeat the procedure for each cylinder.

9. Average the 4 piston protrusion readings to determine the required gasket thickness.



Cylinder Head Gasket Selection

  Millimeters Inches
DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK 0.300 - 0.399 0.0119 - 0.0158
CYLINDER HEAD GASKET THICKNESS 1.10 0.0434
PISTON CLEARANCE 0.701 - 0.800 0.0276 - 0.0315
 
DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK 0.400 - 0.499 0.0158 - 0.0197
CYLINDER HEAD GASKET THICKNESS 1.20 0.0473
PISTON CLEARANCE 0.701 - 0.800 0.0276 - 0.0315
 
DISTANCE FROM PISTON AT TDC TO CYLINDER BLOCK 0.500 - 0.600 0.0197 - 0.0237
CYLINDER HEAD GASKET THICKNESS 1.30 0.0512
PISTON CLEARANCE 0.700 - 0.800 0.0276 - 0.0315

10. Select the appropriate cylinder head gasket from the cylinder head gasket chart.

11. Install the head gasket (1).

12. Install the cylinder head.



NOTE: Always use new cylinder head bolts with washer whenever the existing bolts have been removed.

13. Install the cylinder head bolts.

  1. Tighten the bolts to 30 N·m (22 ft. lbs.).
  2. Repeat the pattern, turning the bolts an additional 85 degrees.
  3. Repeat the pattern, turning the bolts an additional 85 degrees.
  4. Repeat the pattern, turning the bolts an additional 85 degrees for a total of 255 degrees.

14. Install the rocker arms (1) and hydraulic lifters (2). Make sure to return the lifters and arms to their original position.



15. Install the inner timing belt cover. Tighten bolts to 11 N·m (97 lbs. in.).

16. Install the camshafts

17. Install the exhaust manifold.

18. Install the intake manifold .

19. On 4x4 models, install the front axle.

 

 

 

  

TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA

ENGINE BLOCK

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Air Temp/Pressure sensor 12 106
Balance Shaft 33 24
Connecting Rod Caps
Dipstick Tube (block) 11 97
Dipstick Tube (sump) 11 97
Engine Block Plug 30 22
Engine Mount Bolts 54 40
Lower Oil Pan
Main Bearing Caps
Oil Cooler 12 106
Oil Cooler Coolant Adapter Tube at Oil Filter Housing Bolt 11 97
Oil Cooler Coolant Tube Bolt 15 133
Oil Drain Plug 54 40
Oil Filter Cap 25 18
Oil Filter Housing 33 24
Oil Jet 11 97
Oil Pickup Tube 15 133
Oil Pressure Sensor 14 124
Upper Oil Pan (M6 bolt) 15 133
Upper Oil Pan (M8 bolt) 32 24

CYLINDER HEAD

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Camshaft Cap 11 97
Camshaft Position Sensor 11 97
Camshaft Sprocket 80 59
Cylinder Head Bolt
Cylinder Head Cover 11 97
EGR Air Flow Control Valve Assembly 11 97
Exhaust Manifold 36 27
Front Camshaft Journal 11 97
Fuel injector 33 24
Fuel Injector Fuel Lines at Fuel Rail 5 + 75° 44 + 75°
Fuel Injector lines at the injector 28 20
Fuel Rail 24 18
Glow Plugs 14 124
High Pressure Fuel Line Bracket bolt 15 133
High Pressure Fuel Feed Line at Fuel Rail 5 + 75° 44 + 75°
High Pressure Fuel Feed Line at the High Pressure Pump 28 20
Intake Manifold Nuts 25 18
Turbocharger Nuts 32 24
Turbocharger Brace Bolts 32 24
Turbocharger Oil Feed Line at the Engine Block 32 24
Turbocharger Oil Feed Line Nipple at the Engine Block 32 24
Turbocharger Oil Feed Line Banjo Bolt at the Turbocharger 25 18
Turbocharger Oil Return Line 15 133
Vacuum Tube 11 97

FRONT ENGINE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Accessory Belt Tensioner Bolt 45 33
Accessory Drive Idler Pulley Bolt 45 33
Camshaft Position Sensor 11 97
Crankshaft Pulley 32 24
Crankshaft Sprocket 100 + 120° 74 + 120°
Front Cover 33 24
Front Engine Lifting Bracket 45 33
Fuel Quantity Solenoid 11 97
High Pressure Fuel Pump Nuts 24 18
High Pressure Fuel Pump Sprocket Nut 88 65
Inner Front Cover 11 97
Outer Front Cover (lower) 11 97
Outer Front Cover (upper) 11 97
Timing Belt Tensioner 28 21
Water Pump 32 24

REAR ENGINE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

Crankshaft Sensor 11 97
CKP Cover Plate 15 133
Flex Plate (ATX)
Rear Cover 15 133
Rear Lifting Bracket 45 33
Trans Adapter Plate (allen bolts) 79 58
Trans Adapter Plate (hex bolt) 45 33

ACCESSORY DRIVE

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

A/C Compressor 32 24
A/C Compressor/Generator Bracket 45 33
A/C Compressor/Generator Bracket Support 25 18
Generator 33 24
Power Steering Pump 33 24
Power Steering Pump Pulley 33 24