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Indeks towaru: SILNIK 2,0 TD ECE
Realizacja zamówienia: 24

WYMIANA USZCZELKI GŁOWICY



WARNING:
No fire, open flames or smoking. Service vehicles in well ventilated areas. Risk of poisoning from inhaling or swallowing fuel. Risk of injury from skin and eye contact with fuel. Wear protective clothing.



NOTE: Thoroughly clean all mating surfaces with appropriate solvents and blow out bolt holes, to assure that no grease or oil is present during reassembly.

NOTE: If piston or connecting rods have been replaced, measure piston projection to ensure proper head gasket selection .

NOTE: Check facing cylinder head contact surface.
1. Remove crankshaft lock.
2. Rotate crankshaft counterclockwise until all pistons are in the middle of the bore.

NOTE: Ensure that the gasket is correct before installing. Gasket is identified by holes stamped in the gasket (1).
3. Position the cylinder head gasket with writing (2) facing upwards on engine using the dowel pins as guide.


4. Position the cylinder head on the engine and install new cylinder head bolts.
a. Tighten cylinder head bolts to 35 N·m (26 ft. lbs.) in the sequence shown.
b. Tighten cylinder head bolts to 60 N·m (44 ft. lbs.) in the sequence shown.
c. NOTE:Do not use a torque wrench for the following steps.
d. Rotate each bolt in the sequence above 90°.
e. Rotate each bolt in the sequence above an additional 90°.

5. Install camshafts (1)
6. Install camshaft oil seals


CAUTION: When installing unit injectors, new bolts (5) must be used.


NOTE: When installing used unit injector, new o-rings must be used.
7. Install unit injectors (4) 


8. Install exhaust manifold gasket and manifold.
9. Install oil feed pipe (4) to turbo and install pipe hold down clamp (5).
10. Install exhaust manifold heat shields.


11. Install intake manifold gasket (2) and manifold (1) 
12. Install EGR assembly (7).
13. Install throttle plate assembly (5).
14. Install exhaust manifold to EGR tube (3).
15. Install coolant hose to EGR cooler assembly.
16. Install timing belt cover.


17. Install right engine mount bracket (5).
18. Install accessory drive belt tensioner.


19. Install right engine mount (3).
20. Remove jack.
21. Raise vehicle.
22. Install right engine mount lower bolt.


23. Install balancer (4).
24. Install accessory drive belt.


25. Install power steering hose support bracket at exhaust manifold (2).
26. Install turbo outlet pipe.
27. Install turbo inlet pipe.
28. Install right splash shield.
29. Lower vehicle.
30. Install coolant recovery bottle.
31. Install air inlet hose to throttle body.
32. Connect engine electrical connectors.
33. Install upper radiator hose at cylinder head.
34. Connect coolant hoses near fuel pump.


35. Install fuel pump
36. Install fuel line retaining bracket.
37. Connect injector harness at cylinder head.
38. Connect brake booster vacuum hose (1).
39. Connect coolant tube at reservoir.
40. Install vacuum harness.
41. Fill with coolant.
42. Install new oil filter and fill with oil.


43. Install air cleaner assembly (2).


44. Connect negative battery cable (1).
45. Start engine and check for leaks.


46. Install engine cover (1).
       
    1. Install engine cover (1).

     
  1. Install the air inlet duct (2) and lock the quarter turn lock tabs (1).

 

 

 

 

 

TABELA WARTOŚCI MOMENTÓW DOKRĘCANIA

DESCRIPTION N·m Ft. Lbs. In. Lbs.

A/C Compressor Bolts

32

24

A/C Compressor Bracket Bolts

45

33

A/C Compressor Lines at Compressor

20

177

Accessory Drive Belt Tensioner

 

M8 Bolt

20

177

M10 Bolt

45

33

Accessory Drive Idler Pulley Bolt

45

33

Accessory Carrier

 

M6

9

80

M8

20

177

Air Cleaner Bracket Bolt

9

80

Air Cleaner Mounting Bracket Bolt

11

97

Air Cleaner Mounting Bracket Nut

11

97

Air Temp/Pressure Sensor

8

70

Balance Shaft/Crankshaft Bearing Cap Bolts

60 + 90°

44 + 90°

Balance Shaft Drive Gear Bolts

50 + 90°

37 + 90°

Battery Clamp Bolt

7

62

Battery Tray Bolts

11

97

Battery Tray Nut

11

97

Boost Pressure Sensor Bolts

8

71

Camshaft Bearing Cap Bolts

INSTALLATION

Camshaft Position (CMP) Sensor

9

80

Camshaft Sprocket Bolt

55 + 90°

41 + 90°

Charge Air Cooler (CAC) Clamp — Intercooler Side

25

18

Charge Air Cooler (CAC ) Clamp — Turbocharger Side

5

44

Charge Air Muffler Bracket Bolt

9

80

Charge Air Cooler Tube Bolt

9

80

Coolant Recovery Bottle

4

35

Connecting Rod Caps Bolts

Crankshaft Position (CKP) Sensor

8

71

Cylinder Head Bolts

Cylinder Head Cover Bolts

9

80

Cylinder Head to Timing Chain Cover Bolts

20

177

DRV Valve

EGR Air Flow Control Valve

9

80

EGR Back Pressure Transducer

25

18

EGR Bypass Vacuum Diaphragm Bolts

12

106

EGR Bypass Valve Bolts

9

80

EGR Cooler Bolts

9

80

EGR Cooler Support Bracket Bolts

9

80

EGR Crossover Pipe to Exhaust Manifold Bolts

12 + 90°

106 + 90°

EGR Crossover Pipe Heat Shield Bolts

8

71

EGR Crossover Pipe to Upper Chain Case Cover Bolts

9

80

EGR Cooler Manifold Bolts

9

80

EGR Support Bracket Bolts

9

80

EGR Temperature Sensor

45

33

EGR Tube Bolts

9

80

EGR Vacuum Solenoid Bolts

9

80

EGR Valve Bolts

15

133

Engine Lifting Bracket Front

9

80

Engine Lifting Bracket Rear

9

80

Engine Carrier Mount at Engine Block Bolts

25

18

Engine Mount Bracket Bolt

68

50

Engine Mount to Frame Rail Bolts

75

55

Engine Mount Through Bolt

88

65

Exhaust Flex Coupler to Catalytic Converter Nuts

29

21

Exhaust Manifold Nuts

30

22

Exhaust Manifold Heat Shield Bolts

8

71

Flywheel Bolts

45 + 100°

33 + 100°

Front Coolant Tube Bolts

9

80

Front Fore/aft Member Bolts

78

58

Front Roll Mount Through Bolt

65

48

Front Roll Mount to Fore/aft Member

63

46

Front Oil Seal Carrier

9

80

Fuel Injector Tensioning Claw Bolt

15 + 90°

133 + 90°

Stage 2

+ 90°

+ 90°

Fuel Injector Pressure Lines at Injector Union Nut

 

Stage 1

7

62

Stage 2

33

24

Fuel Injector Pressure Lines at Fuel Rail Union Nut

 

Stage 1

7

62

Stage 2

33

24

Fuel Line Bracket Bolts

9

80

Fuel Line Heat Shield Bolts

9

80

Fuel Rail Bolts

14

124

Fuel Return Line Banjo Bolt

32

24

Generator Bolts

20

177

Generator B+ Nut

18

159

Generator Bracket

54

40

Generator D+ Nut

4

35

Glow Plugs

11

97

Glow Plugs Module Bolts

9

80

Glow Plugs Module Ground Wire Bolts

9

80

High Pressure Fuel Feed Line at High Pressure Pump Union Nut

 

Stage 1

7

62

Stage 2

33

24

High Pressure Fuel Feed Line at Fuel Rail Union Nut

 

Stage 1

7

62

Stage 2

33

24

High Pressure Fuel Line P-clamp Bolts

9

80

Idler Pulley Bolt

45

33

Intake Manifold Bolts

14

124

Intermediate Gear to Engine Block Bolt

80

59

Knock Sensor

20

177

Main Bearing Caps Bolts

Mixing Chamber Bolts

9

80

Mixing Chamber Support Bracket Bolts

9

80

Oil Control Valve

20

177

Oil Cooler Bolts

10

89

Oil Cooler Adapter to Engine Block Bolts

20

177

Oil Dipstick Tube Bolt

9

80

Oil Drain Plug

27

20

Oil Filter Cap

25

18

Oil Filter Housing Bolts

 

M6 Bolt

10

89

M8 Bolt

20

177

Oil Jet

5

44

Oil Level Sensor

9

80

Oil Pan Bolts

Oil Pump Bolts

6 + 90°

53 + 90°

Oil Pump Suction Tube Bolts

6 + 90°

53 + 90°

Oil

 

xxxx